A good turnout of volunteers at the Cranmore workshop this week meant progress on many fronts with WSRA's BR Standard 4 tank 80064. Steve Masters reports, with photographs.

Smokebox

James and Patrick riveted the new self-cleaning smokebox table plates together, and the finished plates are now ready. The old smokebox door has been stripped of all its fittings so they can be reused on the new door.

James and Patrick riveting the self-cleaning smokebox table plates together
James and Patrick riveting the self-cleaning smokebox table plates together. Photo: Steve Masters
The finished smokebox table plates
The finished smokebox table plates. Photo: Steve Masters
The old smokebox door, stripped of its fittings ready to reuse them on the new door
The old smokebox door, stripped of its fittings ready to reuse them on the new door. Photo: Steve Masters

Axleboxes

James heated the first of the new axlebox crowns ready for tinning and white-metalling. The serrations in the crown were tinned, the white metal poured, and the first crown is now done.

James heating one of the new axlebox crowns ready for tinning and white-metalling
James heating one of the new axlebox crowns ready for tinning and white-metalling. Photo: Steve Masters
The serrations in the crown tinned
The serrations in the crown tinned. Photo: Steve Masters
James pouring the white metal into the axlebox crown
James pouring the white metal into the axlebox crown. Photo: Steve Masters
The first crown white-metalled
The first crown white-metalled. Photo: Steve Masters

Frames and motion

Alistair made a start cleaning the first coupling rod. Rowan turned the bogie frame back the right way up and gave it a coat of grey undercoat, then painted the driving horn way where the block has been refitted. If you look very closely you can spot Isaac in his hiding place underneath the saddle fabrication, needle-gunning and painting in a very confined space!

Alistair making a start cleaning the first coupling rod
Alistair making a start cleaning the first coupling rod. Photo: Steve Masters
Rowan applying a coat of grey undercoat, having turned the bogie frame back the right way up
Rowan applying a coat of grey undercoat, having turned the bogie frame back the right way up. Photo: Steve Masters
Rowan painting the driving horn way where the block has been refitted
Rowan painting the driving horn way where the block has been refitted. Photo: Steve Masters
Look closely and you can see Isaac in his hiding place underneath the saddle fabrication, needle-gunning and painting in a very confined space
Look closely and you can see Isaac in his hiding place underneath the saddle fabrication, needle-gunning and painting in a very confined space. Photo: Steve Masters

Rear bufferbeam

Jeff and Dave removed the rear buffer, which revealed that the loco has obviously had a heavy shunt at some point – the rear bufferbeam is rather bent. The bent gusset plates, gussets and rivets have been removed so the bufferbeam can be straightened and new gussets fitted.

Jeff and Dave removing the rear buffer
Jeff and Dave removing the rear buffer. Photo: Steve Masters
The loco has obviously had a heavy shunt at some point – the rear bufferbeam is rather bent
The loco has obviously had a heavy shunt at some point – the rear bufferbeam is rather bent. Photo: Steve Masters
The bent gusset plates removed
The bent gusset plates removed. Photo: Steve Masters
The gussets and rivets removed, so the bufferbeam can be straightened and new gussets fitted
The gussets and rivets removed, so the bufferbeam can be straightened and new gussets fitted. Photo: Steve Masters

Cylinders and fittings

Both rear cylinder covers have now been removed. Paul has been using the new grit blaster to clean up the fittings – one cylinder cock body now looks like new. Elliot has also made a start machining the new piston head casting on the borer; you can watch a short video of this on the ESR Workshop and Running Shed News Facebook group.

Both rear cylinder covers have now been removed
Both rear cylinder covers have now been removed. Photo: Steve Masters
Paul using the new grit blaster to clean up some of the fittings
Paul using the new grit blaster to clean up some of the fittings. Photo: Steve Masters
A cylinder cock body looking like new
A cylinder cock body looking like new! Photo: Steve Masters

Wheels at Riley's

All the carrying wheels have had their tyres turned, and the first of the driving wheels has now come off the wheel lathe.

Update from Riley's: the first of the driving wheels coming off the wheel lathe
Update from Riley's: the first of the driving wheels coming off the wheel lathe. Photo: Steve Masters

All photographs © Steve Masters.